High‐Titer Hepatitis C Virus Production in a Scalable Single‐Use High Cell Density Bioreactor

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Hepatitis C virus (HCV) infections pose a major public health burden due to high chronicity rates and associated morbidity and mortality. A vaccine protecting against chronic infection is not available but would be important for global control of HCV infections. In this study, cell culture‐based HCV production was established in a packed‐bed bioreactor (CelCradle™) aiming to further the development of an inactivated whole virus vaccine and to facilitate virological and immunological studies requiring large quantities of virus particles. HCV was produced in human hepatoma‐derived Huh7.5 cells maintained in serum‐free medium on days of virus harvesting. Highest virus yields were obtained when the culture was maintained with two medium exchanges per day. However, increasing the total number of cells in the culture vessel negatively impacted infectivity titers. Peak infectivity titers of up to 7.2 log10 focus forming units (FFU)/mL, accumulated virus yields of up to 5.9 × 1010 FFU, and a cell specific virus yield of up to 41 FFU/cell were obtained from one CelCradle™. CelCradle™‐derived and T flask‐derived virus had similar characteristics regarding neutralization sensitivity and buoyant density. This packed‐bed tide‐motion system is available with larger vessels and may thus be a promising platform for large‐scale HCV production.

OriginalsprogEngelsk
Artikelnummer249
TidsskriftVaccines
Vol/bind10
Udgave nummer2
ISSN2076-393X
DOI
StatusUdgivet - 2022

Bibliografisk note

Funding Information:
This work was funded by PhD stipends and bonuses from the Candys Foundation (A.O., A.F.P.) and from the University of Copenhagen (A.O., A.F.P.), grants from the Novo Nordisk Foundation (J.B., J.M.G.), The Danish Cancer Society (J.B., J.M.G.), Independent Research Fund Denmark (DFF)?Medical Sciences (J.B., J.M.G.), Innovation Fund Denmark (J.B., J.M.G.), The Region H Foundation (J.B., J.M.G.), The Hvidovre Hospital Research Foundation (C.R.D.H. and J.M.G.), The L?ge Sofus Carl Emil Friis og Hustru Olga Doris Friis? Foundation (J.M.G.) and The Toyota Foundation (A.O., J.M.G.).

Funding Information:
Funding: This work was funded by PhD stipends and bonuses from the Candys Foundation (A.O., A.F.P.) and from the University of Copenhagen (A.O., A.F.P.), grants from the Novo Nordisk Foun‐ dation (J.B., J.M.G.), The Danish Cancer Society (J.B., J.M.G.), Independent Research Fund Denmark (DFF)—Medical Sciences (J.B., J.M.G.), Innovation Fund Denmark (J.B., J.M.G.), The Region H Foun‐ dation (J.B., J.M.G.), The Hvidovre Hospital Research Foundation (C.R.D.H. and J.M.G.), The Læge Sofus Carl Emil Friis og Hustru Olga Doris Friis’ Foundation (J.M.G.) and The Toyota Foundation (A.O., J.M.G.).

Publisher Copyright:
© 2022 by the authors. Licensee MDPI, Basel, Switzerland.

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